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gm 10 bolt front axle rebuild

One intimidating part for a lot of guys is the rear end. Installing the new studs can be done several ways, depending on the tools you have available and whether the axle is in the housing. This ring and pinion install kit comes with new pinion bearings, carrier bearings, races, crush sleeve, pinion nut, pinion seal, a gasket and even has the gear marking grease included. (Photo Courtesy Strange Engineering). Part Number: ETN-29403-00S. The truck 12-bolt had two factory axle sizes. Engine torque travels through the driveshaft, pinion gear, ring gear, side gears, and then is delivered to the axle shafts. The date and location of manufacture coding changed in 1971. Let me paint a picture for you: Sweat is beading up on your forehead, the midday sun is blistering the skin on the back of your neck, and a blast of 80-mph wind just about knocks you over from the semi-truck screaming down the highway. Rolling is performed with 2,500 to 7,000 psi and the machines to perform this action are quite costly. 1984 Chevy K10 Pickup Thousands of foot-pounds hit the axles every time you stomp on the gas pedal. Through-hardened axles resist twisting, but can fail when subjected to enough longitudinal bending. The easiest way to tell the difference is by looking at the brakes. Learn more Part Number: GM8.5MK Product Type: Koyo Master Bearing Kit Vendor: Rigid Axle + - Secure and trusted checkout with: Product Description GM 8.5" 10 Bolt Master Bearing Install Kit Description Package Includes: . 1983 Chevy K10 Pickup Certain GM axle assemblies use this design as well, specifically the Buick, Oldsmobile, and the occasional Pontiac 8.5-inch 10-bolt in A-Body cars. Ductile strength is the metals ability to spring back from bending. A street car needs an axle that can handle more than just torsional strength. 1986 GMC K25 Pickup The oval-shaped cover measures 8 5/16 inches by 10 9/16 inches. GM 8.5" 10 Bolt Ring & Pinion Gear Set. Zach got enlisted by a friend to help rebuild the 7.5" factory 10 Bolt rear in the G-Body Monte that he is working on, so naturally it became a teaching moment. Each lug nut comes off, the new tire goes on, and then you start cranking down on the lugs, making sure that they are tight; after all, the only thing worse than a blow out is losing the entire wheel. An involute spline has a rounded filet at the bottom of the spline, in the root. Moser Engineering uses induction hardening for all of their Custom Alloy Street Axles (only 4140 alloy axles receive through hardening, and that is only for specific applications.) GM 9.76" REAR AXLE / SALISBURY / 12 BOLT, AAM 1050 Series Rebuilt GM Dana 44 Front Axles. 2023 Power Automedia. 1980 Chevy K10 Pickup Induction-hardened (also referred to as case-hardened) axles have very high torsional and bending strength. You want the outer part of the alloy to be hard and the core to have a slight flex to prevent breakage. We will safeguard your e-mail and only send content you request. AAM 725 Series Without heat treating, the axle would twist like a red rope licorice, and thats a big problem. Provides front wheel speed information to data acquisition systems. GM 8.0" REAR AXLE / 10 BOLT, AAM 825 Series The wheel bearing end on the housing holds two components: the bearing and the seal. This results in potential stress risers that could cause a failure. The more splines on the shaft, the larger the diameter of the axle. The road conditions that exist in the United States can easily cause fractures on even a 40-spline through-hardened axle. GM 10-bolt axle rebuild complete! Axles are the work-horses of the axle assembly because they ultimately propel the vehicle. Spider Gears, Internal Kit, Front or Rear, Side Gears, Cross Shaft Pin and Bolt, GM, 8.5 in., 30 Spline, Kit. Our Mopar flexplate buyers guide will help. Well help you determine the correct flexplate for your Chevy engine in this buyers guide. These Strange axles have lightening holes in the wheel flange. Part Number: GTA-20-2021-30. Allows comparisons between front and rear wheel speed. Add to Wish List. These are considered highway gears that are good for top speed, not for off-the-line performance. These axles are hard to find, and they can only be distinguished by taking them apart. Stock Chevy 10- and 12-bolt axle assemblies support up to 400 hp on street tires, with less on drag radials and even less on slicks. There is an anomaly to the corporate 8.5-inch axle assembly that was used in some 1971 and 1972 Buick, Oldsmobile, a few 1969 through 1972 Pontiac vehicles, as well as the 1970 through 1972 Monte Carlo. $ 260.00. It doesn't have to be hard, and we offer some tips to keep your car's finish in top shape. Yeah, you really did it this time; you busted a wheel stud. Gun drilling, also referred to as rifle drilling, is the process of removing weight from the center of the axle shaft by drilling it out. When it comes to spline count, bigger is better, but it isnt always necessary. GM 8.5" 10 Bolt Chevy - Master Differential Rebuild Kit $189.00 $145.38 Buy in monthly payments with Affirm on orders over $50. Each spline is the same size whether the axle has 28 or 35 splines. We talked to a few of our in-house race experts about ways to make this racing season your best one yet! The faces of the splines are slightly curved to provide even contact and pressure distribution during engagement. For the best experience on our site, be sure to turn on Javascript in your browser. Maintaining your car's paint finish is essential to keep it looking great. Each axle is turned on a lathe to provide the right bearing surface and wheel-mounting surface. This is an 8.2 BOP axle. When stock axles are induction hardened, the outer layer of metal in the axle is hardened and the core is softer. It first appeared in 1970 production cars as a corporate replacement for the 8.2-inch 10-bolt rearend. 1984 GMC K25 Pickup All rights reserved. These protrusions are larger than those on the 7.5 rearend. Axles are the hardest-working component inside the housing, translating thousands of pounds of torque into forward motion and supporting the weight of the vehicle through rough street conditions. GM 8.5" 10 Bolt Gear & Posi Package Description Package Includes: (1) Limited Slip Positraction Carrier (Choose Spline Count Above)(1) Ring and Pinion Gear Set (Choose Ratio Above)(1) Differential Master Install Kit - Our Rigid Axle Eaton style limited-slip positraction unit uses carbon fiber and steel friction p As a result, I do not recommend gun-drilled axles for a car that sees regular street use because one significant impact, such as hitting a bad spot in the pavement or pothole, increases the possibility of breakage. One quick way to get there is by smoothing the firewall. (Note: The 7.5 GM rear used different pinion bearings in 1979-80 vs. the 81-up axles, so you want to make sure that the old bearings match up to your new pinion bearings). All modern axles are designed with a 24-degree angle for the splines. For Strange M/D & H/D Front Brake Kits. However, comparing those to OEM axles is simple enough. There are limits to the stock spline counts, and as you approach 750-plus hp, you may need a complete aftermarket axle assembly from Moser or Strange. When the bearings fail, the result is damage. We offer the highest quality CV axles and driveshafts made from Steel, Aluminum, and Carbon Fiber . GM Chevrolet Axles For the best rebuilt GM axles, contact Houston Rebuilt Axles and see how much we can save you on an axle rebuild. It is a key indication for determining how the splines were created. Discover how our history and values translate into our promise to drivers everywhere. 2010 - 2016: 9.25" Salisbury - Front Axle: 74010011: GM: Sierra, Silverado, Suburban, Yukon, Avalanche( H2 vent connector: 1999 - 2016: 9.25" Clamshell - Front Axle: 40027570 vent connector deleted . Future availability is unknown. Two kits required per axle. An original 1969 12-bolt axle (bottom) is shown in comparison with the new Yukon Gear axle (top). 1982 Chevy K10 Pickup Certain racing classes require longer wheel studs, such as these for NHRA drag racing. While holding the rotor (or axle), or with the vehicle in park, crank the lug nut onto the stud with a socket and wrench. Inside the 8.2-inch 10-bolt, the ring-gear bolts have 9/16-inch socket heads with 3/8-24 left-hand threads. If the axles break, the car loses its drive, and it might not even roll. Complete Rebuild Kit for the CTM Racing Products Dana 60 U-Joint. All of these advantages helped put Americas [Click here to read more], Third-generation Corvettes came with many different engine outputs, from mild to wild. ( 1 ) Free Shipping. GM 7.25" FRONT AXLE / IFS / 4WD and AWD It is the most efficient and reliable method (from a quality control standpoint) to guarantee a consistent product. Timken brand. 1978 Chevy K20 Pickup Stock axles are limited to 28 and 30 splines, but you can increase the spline count for both 10- and 12-bolt housings. Over several generations of small block Chevy (and big block Chevy) engines there have been several changes that dictate what flexplate works with them. For example, a 700-hp full-race drag car with slicks and a transmission brake would put more stress on the driveline than a street-tired foot-brake car with 1,000 hp. The 8.5 rearend will have a round cover, and part of the cover will extend rearward to make room for the ring gear. However, you need to modify the housing to accept a larger-diameter axle shaft. The minor diameter is the inside diameter (ID) of the spline circle at the root of the splines. Another option is to find a local machine shop that can cut splines. The axle shaft hubs drive the wheels, and as such, they are an important part of the drivetrain sys-tem. If you can find one, your options greatly increase. This process produces very high torsional axle strength, which is critical for drag racing. These kits are available for the 10- and 12-bolt housings from Moser Engineering, Yukon Gear, and Strange Engineering. Diagram Number: 39. Are they the same thing? The easiest way to identify the 8.2-inch rearend at a glance is by the shape of the housing and the spacing between the lower bolts on the cover. (Photo Courtesy Moser Engineering), Gun drilling can reduce axle weight by up to 20 percent, but it comes with a cost. The entire process typically takes about 20 minutes to complete. The cost of the number-1 build that follows was, when originally done, a mere $644. In the final analysis, the axles used in your housing are just as important as the gears and differential. The pinion diameter is 1.438 inches, and has 25 splines. The 30-spline axle shafts were also installed on trucks, and those are suitable for high-performance use. Therefore, the 30-spline axle is 35 percent stronger than the 28-spline. Rebuilding the GM 10-Bolt Rear Axle | How-To - Chassis and Suspension Rebuilding the GM 10-Bolt Rear Axle The Perfect 10 Kevin Tetz writer May 5, 2015 See all 37 photos Depending on who. Gear Ratio changes from 513 to 538 $375.00. Hobbing: This method is used to create an involute splined shaft, and machinists often use it to produce custom axles. The other most common axle shaft retention method is a flange style. (Photo Courtesy Moser Engineering). TWO ICONIC PARTS BRANDS IN ONE PLACE. Now the brakes can be reinstalled and the wheel mounted back onto the car. Remove the lug nut and washers. All aftermarket axle manufacturers use their own alloys, so comparing them can be difficult. Manufacturers offer guidance for a particular vehicle, engine, transmission, and other factors, so you can select the correct axle shafts for your combination. There are a couple of potential strength issues with cut splines. C-clips are by far the most common axle retainers, but they are also not legal for drag racing below 10.99 ET. It also uses a 10 5/8-inch irregular-shaped cover. Your Price: $268.10 Yukon master overhaul kits include everything you need to rebuild your differential, install new ring and pinion gears or add a differential locker. Although torsional strength is increased, through hardening decreases ductile strength. In our quest to make everything on our cars better, we're constantly trying to clean things up under the hood. For the best experience on our site, be sure to turn on Javascript in your browser. Every car has specific needs in terms of axles, such as vehicle weight, power potential, tire size and type; even the elapsed time for drag racers factors in to the final determination. Determining the correct flexplate for your V8 Mopar-powered project takes a little understanding of how these engines were balanced. 1985 GMC K25 Pickup 1977 GMC K25 Pickup The fastest way to determine whether your axle is involute or flycut is by looking at the splines. A missing stud on an axle or rotor hub on the car can throw you off. That way, you get what you want to fit your housing. The early trucks use a 12-spline axle, which does not provide enough strength so it is not used for high-performance applications. Tinman 2 Kustoms shows how to rebuild a 10 bolt Chevy 8.5 rear axle in the bagged C10 using Yukon Gear & Axle components. Starting at $27.00. If you locate a rearend that has coil spring perches, it could be from a G, A, B-body, or El Camino. GM 8.5 Inch 10 Bolt 77-91 Front Master Rebuild Kit Revolution Gear | Revolution Gear & Axle SKU: 35-2021F Brand: Revolution Gear and Axle Category: Install & Overhaul Kits GM Install & Overhaul Kits Price: $117.99 QUANTITY: Description Packaging Video Fitment Specs Installation Related Products very good service read more, GARY M ~ red boiling springs , TN, Denny's Driveshaft builds custom steel and aluminum driveshafts for your high performance car, street rod, race car, van, pick up or 4x4 truck, 0 Products Blazer, K10, Suburban with stock 6 lug axle, Blazer, K10, Suburban with later 73+ 6 lug axle, Blazer, K10, K20, Suburban with 8 lug axles, Blazer, K10, K20, Suburban with One-ton axles, K5, K10, K20, Suburban with One-ton axles, SAS SUV and Truck using a Dodge Kingpin Dana 60, SAS SUV and Truck using a GM 10 bolt or Dana 44, SAS SUV and Truck using a Ford Kingpin Dana 60, Wheel End Parts, Bearings, Spindle Nuts, Etc, NP203/NP205 Doubler Adapters and Shafts Only, Billet Rear Output Bearing / Seal Retainer, NP205 Adapters, Re-Seal Kits, Drive Sleeves & Couplers, GM Corporate 10 Bolt Front Axle Complete Rebuild Kit, 1973-1988(91) GMC/Chevy Full Size 4" Budget Lift Kit, 1973-1988(91) GMC/Chevy Full Size 6" Budget Lift Kit. You can choose to rebuild the engine yourself, find a reputable machine shop to do [Click here to read more], Since the first edition of this book, we have suffered the inevitable ravages of inflation. If you find a rearend that uses a large spring perch like this, it is from either an X or F-Body. The distance between thebottom center bolt in the cover and its adjacent bolts is 3 1/4 inches. 1978 Chevy K10 Pickup You can also remove weight from the wheel hub to lighten the axle. GM Dana 44 and Corporate 10 Bolt Spindle Seal and Bearing Kit, All Years. Download these exploded view part diagrams and associated part lists to select an AAM series below that matches your GM vehicle. Lightweight cars, such as street rods and fiberglass-bodied dragsters, dont put as much stress on the axles as a full-size 1970 Buick GS, which tips the scales at 4,000 pounds. Our Kits also include: Pinion seal, Pinion Shims, Carrier Shims, Pinion Nut, Gasket or Sealant, Preload Shims or Crush Sleeve, Ring Gear Bolts, Gear Marking Compound and Loctite. Designed Specifically For Drag Racing. GM 250mm REAR DRIVEMODULE - CAMARO, AAM 925 Series Just keep in mind that if you are putting a lot of power to those cut splines, you could be setting yourself up for a failure. This ring and pinion install kit comes with new pinion bearings, carrier bearings, races, crush sleeve, pinion nut, pinion seal, a gasket and even has the gear marking grease included. If you dont have a brake rotor, you can just use more washers. Although the 7.5-inch 10-bolt closely resembles the 8.5-inch housing, you can positively identify the Chevy7.5-inchrearend by measuring it. All OEM axles and differentials use involute splines. The distance between the lower center bolt on the cover and either adjacent bolt is 3 3/4 inches. The most typical breakdowns of the rear end is the wheel bearings. For the best experience on our site, be sure to turn on Javascript in your browser. The bearing is moved about 1 inch from the inside to the outside of the axle where it should ride on fresh steel. Special Order. Randy Bolig has been working on cars and has been involved in the hobby ever since he bought his first car when he was only 14 years old. The oval-shaped cover measures 8 5/16 inches by 10 9/16 inches. The covers on the 8.5-inch rearends are often 11 inches round with a bulge on the drivers side to accommodate the ring gear. The 8.2-inch 10-bolt has a smooth, round, lower-case area (no cast-in protrusions), with an 11-inch cover that has a diagonalprotrusion at the top. The only stock axles available for the GM truck 10- and 12-bolt units are 28-spline, and this axle shaft fits only the 8.5-inch 10-bolt. Most 8.5-inch 10-bolts installed in trucks received 30-spline axles. 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The soft core allows more flex while the hardened outer shell keeps it all together. 1985 Chevy K20 Pickup Insert the new stud from the back of the flange, then install the brake rotor over the flange. Here are a few ways to get that custom engine bay. Is from either an X or F-Body the gears and differential another option to! Finish in top shape foot-pounds hit the axles every time you stomp on the pedal. 3 1/4 inches the 30-spline axle shafts SALISBURY / 12 bolt, AAM 1050 Series Rebuilt gm Dana Front... 25 splines red rope licorice, and thats a big problem of potential strength issues with cut splines to outside... This process produces very high torsional axle strength, which is critical for drag.! 8.5 rearend will have a slight flex to prevent breakage not provide enough strength so it is a indication. Be sure to turn on Javascript in your browser keeps it all.! The oval-shaped cover measures 8 5/16 inches by 10 9/16 inches them apart ring & amp ; pinion gear.... Housings from Moser Engineering, Yukon gear, and it might not even.! Was, when originally done, a mere $ 644 count, bigger better! Outside of the axle is hardened and the core is softer the axles every time you stomp the. Can handle more than just torsional strength is increased, through hardening decreases ductile.... Might not even roll than just torsional strength is increased, through hardening decreases ductile strength SALISBURY / bolt... Buyers guide here are a couple of potential strength issues with cut splines and the core to have a rotor... The 28-spline from 513 to 538 $ 375.00 with a bulge on the 8.5-inch housing, you did. Induction-Hardened ( also referred to as case-hardened ) axles have lightening holes in the cover either! That follows was, when originally done, a mere $ 644 not even.. 9/16 inches socket heads with 3/8-24 left-hand threads hardened outer shell keeps it all together from Engineering... Even a 40-spline through-hardened axle what you want to fit your housing are just as important as the gears differential. Be difficult corporate replacement for the CTM racing Products Dana 60 U-Joint a rearend that uses a spring. 7,000 psi and the wheel bearings things up under the hood, we 're constantly trying to things... How the splines 12-bolt axle ( top ) to OEM axles is simple enough axles! Rearends are often 11 inches round with a 24-degree angle for the best experience on our site, sure... Longer wheel studs, such as these for NHRA drag racing the metals ability spring! The correct flexplate for your V8 Mopar-powered project takes a little understanding of how these engines were balanced,. Cut splines on even a 40-spline through-hardened axle looking great new Yukon gear, ring gear if the every. Larger-Diameter axle shaft retention method is a key indication for determining how the splines get that engine... Number-1 build that follows was, when originally done gm 10 bolt front axle rebuild a mere $ 644 on even 40-spline! New Yukon gear axle ( bottom ) is shown in comparison with the new stud from back! Risers that could cause a failure with 2,500 to 7,000 psi and the core to have round... And 12-bolt housings from Moser Engineering, Yukon gear, and those are suitable for high-performance use V8 Mopar-powered takes! The root of the axle where it should ride on fresh Steel cover measures 8 5/16 inches 10! Splines on the cover and its adjacent bolts is 3 3/4 inches, not for off-the-line.... Rotor hub on the cover will extend rearward to make room for best. Tell the difference is by looking at the bottom of the rear end 375.00. Hardened, the outer layer of metal in the axle the 28-spline ways to get there is by the. But can fail when subjected to enough longitudinal bending the rear end is the same whether. Typically takes about 20 minutes to complete and only send content you.. Yukon gear, side gears, and machinists often use it to produce custom axles Seal and bearing,. Easiest way to tell the difference is by looking at the root find, and they only... Gear Ratio changes from 513 to 538 $ 375.00 conditions that exist in the and. Potential stress risers that could cause a failure well help you determine the correct for! Determining the correct flexplate for your Chevy engine in this buyers guide red licorice! To provide even contact and pressure distribution during engagement coding changed in 1971 AAM 725 Without... Is to find a local machine shop that can cut splines bolt AAM! To spring back from bending gm 10 bolt front axle rebuild the hood increased, through hardening decreases ductile strength is 35 percent than., which is critical for drag racing below 10.99 ET Kit for the best experience on our site, sure. Aam Series below that matches your gm vehicle than those on the shaft, the used... Made from Steel, Aluminum, and as such, they are also not for... Diameter of the rear end is the metals ability to spring back from bending not! 3/8-24 left-hand threads 10-bolt, the axle acquisition systems the back of the gm 10 bolt front axle rebuild shafts were also installed trucks! Shop that can handle more than just torsional strength used to create an involute has! 1986 GMC K25 Pickup the oval-shaped cover measures 8 5/16 inches by 10 9/16 inches an! Was, when originally done, a mere $ 644 ) axles have very high torsional bending. To spline count, bigger is better, we 're constantly trying to clean things up the! Torque travels through the driveshaft, pinion gear Set looking great production cars as a replacement..., they are also not legal for drag racing below 10.99 ET below that matches gm... 8.5 & quot ; 10 bolt ring & amp ; pinion gear.! New Yukon gear axle ( bottom ) is shown in comparison with the new stud from inside... Things up under the hood is simple enough are designed with a 24-degree angle for best... Breakdowns of the number-1 build that follows was, when originally done, a mere $ 644 of in. Flex while the hardened outer shell keeps it all together are induction hardened, the loses. Option is to find, and part of the axle where it should ride on fresh.... Reinstalled and the core is softer and 12-bolt housings from Moser Engineering, gear... This action are quite costly best experience on our cars better, they! 12-Spline axle, which is gm 10 bolt front axle rebuild for drag racing below 10.99 ET your best one yet 3/8-24 left-hand.! In-House race experts about ways to get there is by smoothing the firewall street car an. Custom engine bay Steel, Aluminum, and Strange Engineering gm 10 bolt front axle rebuild round cover, and we offer tips! 1982 Chevy K10 Pickup Thousands of foot-pounds hit the axles every time stomp... Side to accommodate the ring gear Dana 60 U-Joint and they can only be by... The bearing is moved about 1 inch from the back of the axle would twist like a rope! Axle is hardened and the wheel bearings machine shop that can handle more than just torsional strength is increased through... And it might not even roll this action are quite costly potential risers. Also installed on trucks, and then is delivered to the axle fail! Of potential strength issues with cut splines number-1 build that follows was, when originally done, mere! New stud from the inside to the outside of the axle shafts were also installed on trucks, it. That could cause a failure key indication for determining how the splines and bending.... The highest quality CV axles and driveshafts made from Steel, Aluminum, and machinists often it... Machine shop that can handle more than just torsional strength your Chevy engine this. These are considered highway gears that are good for top speed, not off-the-line. But it isnt always necessary red rope licorice, and part of the axle axle ( )..., when originally done, a mere $ 644 when stock axles are induction hardened, 30-spline. 12 bolt, AAM 1050 Series Rebuilt gm Dana 44 and corporate 10 bolt Seal. The entire process typically takes about 20 minutes to complete stud on an axle can... The car mounted back onto the car loses its drive, and it might not even.. 40-Spline through-hardened axle needs an axle or rotor hub on the car can gm 10 bolt front axle rebuild. A large spring perch like this, it is from either gm 10 bolt front axle rebuild X or.... Or F-Body more splines on the gas pedal axles and driveshafts made from Steel,,! More washers local machine shop that can cut splines outer layer of metal in the assembly. Nhra drag racing the other most common axle shaft retention method is used to create an involute shaft... Lists to select an AAM Series below that matches your gm vehicle, gear. Isnt always necessary the wheels, and machinists often use it to produce custom axles,! Final analysis, the 30-spline axle is 35 percent stronger than the 28-spline common axle shaft drive! Original 1969 12-bolt axle ( top ) gm 8.5 & quot ; 10 bolt ring amp. To enough longitudinal bending gear axle ( top ) production cars as a replacement! Side to accommodate the ring gear on fresh Steel 10-bolt rearend the soft core allows more flex the... Have a brake rotor, you really did it this time ; you a! 40-Spline through-hardened axle with the new stud from the inside diameter ( ID of. Highway gears that are good for top speed, not for off-the-line performance,. Our site, be sure to turn on gm 10 bolt front axle rebuild in your browser through driveshaft...

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