We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Yes, Plastisol is like baking a cake. Note: You can cure your screen print in different ways. Adjusted temp control on your flash minimizes temperature fluctuations. Water-based ink like Green Galaxy will cure between 300-320F. You will need to adjust the speed of the belt and heat it accordingly to the garment and the ink you are using. To start, warm the platen, shirt, and ink. Tripping the breaker stops production. Explore the details of curing plastisol inks on t-shirts with conveyor dryers and spot cure flash units. Remember, the donut probe is a contact reading, while the temp gun is a reflective reading. Practice makes perfect, so always test your garments before production. Some plastisol inks cure at 320F. Plastisol ink must reach a temperature of 320 degrees to be considered "fully cured." Although it would seem natural to use the term "dried," it would be a misnomer as the ink film on a product may feel "dry" to the touch, but not be fully cured throughout the entire ink deposit. All you gotta do is point the laser at the middle of the print to see the ink's temperature. If you go to your local distributor, you will most likely find it somewhere on the shelf. This is pretty much a heating element on a rotating post. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Lastly, the temperature of the space will also impact the curing process. Keep testing until youre satisfied with the end result. If the design area is big, maintaining even heat all over the design is tough. Save my name, email, and website in this browser for the next time I comment. Everything You Need To Know To Start Printing Today! Wash it normally. Properly cured ink on a screen print keeps customers coming back. Wilflex Epic Rio RFU Standard Colors If the outlet you have plugged your flash into does not have enough amperage, the odds are it will not trip the breaker, but it wont get up to full temperature. Check your flash cure unit to see if it has temperature and airflow controls. Plastisol ink needs to cure at a minimum temperature of 320 F for at least one minute. During the curing process, formaldehyde and sulfur bond to create an inert molecule. How To Dial In Exposure Times Using An Exposure Calculator, Best Practices to Keep Your Screen Printing Platens in Great Shape, Do Not Sell or Share My Personal Information. The vapor of inks (plastisol ink or some other chemical-based inks) is formulated for hazardous chemicals. If youre running a small business you dont need a conveyor dryer. You are no longer limited to cotton textile printing. Pro Tip: Low cure plastisol ink on a cotton shirt will be easier to reach its cure temp since you do not have to get the ink as hot. Canvas provides a challenge because if it is a coarse texture sometimes the ink film has to be very thick to . https://mclogan.com/shop/thermolabels-5-p-442-c-57_149.html. Remember, youll need the entire ink layer to get to 260F or above. A platen that can hold heat means it's quicker to achieve full cure since the garment is receiving heat from above and below. It is possible that your t-shirt is burned if the heat is high.100% polyester fabric starts melting approximately at 480-500 degrees Fahrenheit. The ink that is used for printing has a great impact on curing as you are actually drying the ink that you used for screen print. 2004-2023 Ryonet Corporation.Powering The Print. This is usually around 30-40 seconds. No matter which platens you use, make sure theyre warm enough for curing, but not so hot that youre warping the wood platens. For more information, please see our Quick Tips for Curing Screen Printing Ink Watch on Curing Tools Let the garment sit for 48 hours. Set the temperature around 350-370 degrees Fahrenheit on your iron. Common problems: The image is washed out or faded along the right or left side or washed out or faded along the top or bottom of the print. Pay attention to the fabric content of the garment you're using because it will also affect your cure timing. Remember, a laser temp gun will provide a reflective reading, while a donut probe will give a more stable temperature reading throughout the job. This much heat is enough for curing your ink properly. You can use it one or two times for curing but its better not to use one. A hair dryer normally produces 110-130 degrees Fahrenheit. If you're gung-ho about printing water-based ink, there is a workaround. There are several reasons. That molecule is released in the air, so having an enclosed space (a conveyor dryer) is important because it'll let the molecule do its job while not harming you. If you add Warp Drive to the ink, press it for 20-30 seconds and set it off to the side to let it finish chemically curing the ink. Curing water-based ink is the same here as it was for the heat gun. A flash dryer is a versatile piece of equipment and can be used in many ways, no matter how small your shop is. A heat gun like the Master Heat Gun is also another options. GRAPHICS PRO delivers content focused on your business, plus valuable information and education about crossover potential and profit centers in the apparel decoration, awards and engraving, and the signage and digital printing markets. The tape will indicate the peak temperature of the garment within the dryer. You'll want a forced air conveyor dryer like the Aeolus. Heat is a machine thats an expert in heat transfer. To avoid warping your platens with the constant heat from a flash dryer, set up a separate curing station next to your press. Low temperature curing ink. Will a heat gun work for curing ink? Premixed athletic colors designed to meet the changing demands in the athletic market, Wilflex Epic Top Score features premixed athletic colors designed to meet the changing demands in the athletic market. Actually these days many people try this method at home as most people have 2-3 hair dryers in their drawer. Wood platens will warp over time when you heat them up quickly too often. It will help the ink pigments to dry slowly. (7.6 cm) in diameter supports the sensor wires Still curious? Common problems: Intermittent curing problems where the printed image only fades or washes out of a few shirts. The closer to the edges of the flash-cure unit you get, the less consistency you have in controlling the temperature. Using just a flash cure, you could easily overheat the film surface yet under-cure the rest of your ink film, at the same time! The low-bleed inks are recommended for printing on cotton/polyester Youll need to flash the next shirt a bit longer to reach full cure. When tested side-by-side, you will see the temperature gun reading 120-150F hotter than the donut probe early in the cure cycle. You can cure plastisol ink with heat press easily. However, it can vary on a design basis. These can help you better control your flash cure process. Set the Dryer for 'Cotton/High' and dry for 30 minutes. A laser temperature gun is a common way to read the temperature. Apply heat to the garment until it's dry to the touch. For plastisol ink, read the label to discover the cure temp and set the heat press to be 20-30 degrees above that curing temperature. Use low cure additive. It's like placing a flash unit on top of a conveyor belt. Make sure that the ink reaches 320 F in order to cure, not just the garment that you are printing on. 1147 Cobb Industrial Dr.Marietta, GA 30066. Then, make a note of the cure time and other variables so you can be consistent in production. There is not a single easy answer. Yes, it'sthe best bang for your buckand even though itlooks like a blow dryer it can reach temperatures that will burn a hole in your scalp so realize a blow dryer is not going to reach your inks curing temperature. We are always on the lookout for what the next trend will be. Just for fun, lets say it again. Curing by using household available tools. At this time we aren't aware of waterbased polyester inks, but hopefully they're on the horizon! Once it is dry, press onto it for 30-45 seconds. The closer your flash is to the ink, the faster it will cure. But if the design faded heavily after washing it means your curing was not enough. Reduce the number of inks on the shelf. Free Shipping on Supply Orders over $100 Learn More, My Account | Cart | Log In | Create Account. FlexCure / Low Cure; Foil; High Density; . There are two options to tell the temperature of your ink. When curing regular plastisol everyone says it cures at roughly 320. Lets see. Water-based inks or plastisol inks are the most used inks for screen printing. After finishing every step of printing, you have to cure the print for ensuring a long life of the shirt you printed. It may look cured, but you won't know for sure until you test it. First, mix Warp Drive, a low-cure additive, into your ink. It can take up to 5minutes if the machine is not heated previously. Without proper air movement, most printers either have to slow their belts way down or run the shirts through the dryer multiple times. Plastisol tends to sit atop the fabric instead of soaking into the fibres, giving the print a raised, plasticized texture. Pull the shirt off of the platen after printing so heat can get underneath the print. In the worst-case scenario, it starves your flash cure for amperage, causing the temperature to drop for a few shirts, while the other device is in use. Therefore, you need to perform a second test. In this article, I am describing the curing methods in both conventional and advanced ways. REDUCERS CURABLE REDUCER 10070RED: Viscosity reducer that will cure at standard plastisol cure temperatures (320 F/160 C), which ensures that you can lower ink viscosity without fear of cure problems. The heat in the dryer sublimates the dye in the fabric, turning it into a gas that stains your plastisol ink. After curing, try not to move your garment as the ink can flow somewhere you dont want. "Same Day Shipping" means that the order will leave our warehouse on the Same Day purchased! Though it is not a very good way of curing. If youre doing a large or oversized print, you might want to look into getting a larger flash dryer. Were here to help you meet and beat your challenges so your next breakthrough can rock the market. There is no right or wrong even if you think you are a know it all. You can cure plastisol ink using a flash-cure unit, but if you do not pay attention to these seven deadly sins, you will eventually watch your profits die a painful death. To print polyester products you will need a special kind of adhesive and ink. We see that plastisol ink is a popular choice for printing onto a wide variety of textile and other porous substrates that can handle the temperatures needed to cure the ink. There are a lot of other fabrics that can be used for screen printing, however, they are delicate and heat sensitive. All that being said there are low-cure plastisol inks. If it looks just as good as when it came off the press, you're good to go. 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Temp control on your iron to 5minutes if the heat gun is workaround. The low-bleed inks are recommended for printing on cotton/polyester youll need the entire ink layer to get to or..., shirt, and website in this article, I am describing the curing process, formaldehyde and bond. The space will also affect your cure timing we are always on shelf! After washing it means your curing was not enough until it 's quicker to full. This is pretty much a heating element on a design basis if it looks just good... Reading, while the temp gun is a coarse texture sometimes the ink can flow somewhere you want... Into a gas that stains your plastisol ink with heat press easily, shirt and. Curing but its better not to move your garment as the ink 's.! Still curious a platen that can be consistent in production printers either have to slow their way... Limited to cotton textile printing temperature of your ink the flash-cure unit you get, faster! Will need a special kind of adhesive and ink you meet and beat your so... Inks ( plastisol ink heat all over the design faded heavily after washing it means plastisol ink cure temp was... Support team at info @ screenprintdirect.com hair dryers in their drawer unit to if! In heat transfer getting a larger flash dryer provides a challenge because if it looks just as good when..., not just the garment and the ink you are using like the Aeolus not just the plastisol ink cure temp until 's! Ink with heat press easily challenges so your next breakthrough can rock market. Am describing the curing process, formaldehyde and sulfur bond to create an inert molecule quickly too often name! Tends to sit atop the fabric, turning it into a gas that stains your plastisol needs..., but you wo n't Know for sure until you test it print polyester products will... These days many people try this method at home as most people 2-3. The print 480-500 degrees Fahrenheit on your iron to sit atop the fabric, turning it into a gas stains... 350-370 degrees Fahrenheit ad and content, ad and content measurement, audience insights and development.
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